How much investment is needed to deploy flexible production lines and automate upgrades?
In the new era of intelligent manufacturing with diversified customer groups and increasingly strong personalized needs, more and more enterprises have urgent needs for automatic transformation and upgrading, and also have great interest in flexible production lines, but the "investment is too high", "return period is too long" questions and concerns have been troubling them.
So how much investment is needed to deploy flexible production lines and automate upgrades?
Let CSTRANS do the math for you.
▼ First look at the costs of traditional manufacturing mode:
Labor cost -- a machine tool needs to be equipped with a worker;
Labor cost - manual delivery of materials, fixtures, etc.;
Time cost - workpiece switching, clamping, setting changes resulting in equipment idle;
Time cost -- wait for machine tools due to searching/adjusting materials such as blank, fixture, tool and NC program;
Time cost - machine delay or damage due to errors or missing process documents and data transfer;
Time cost -- equipment damage stop, workers rest machine stop;
Time cost -- Multiple calls to set the tool increase the risk of errors or deviations resulting in a rejected part
Low utilization rate of machine tools:
It is impossible to predict and avoid the waste of various equipment waiting and time cost, which greatly reduces the utilization rate of equipment in traditional manufacturing mode and the total annual cutting time of enterprises.
▼ Again to compare the flexible automatic production mode:
Save labor costs -- one technician controls multiple devices;
Save labor cost - automatic transfer of materials, tools, etc.;
Save time and cost -- automatic production line 24 hours a day production, not affected by workers rest, reduce equipment downtime;
Save time and cost -- intelligent production management software, can automatically calculate the production resources required to meet the order in advance according to the order, and automatically balance the production task, automatic ordering, reduce the machine tool waiting time;
Save time and cost -- CNC program (program version) centralized management, tool detection and tool life management to ensure the normal operation of unmanned night shift;
Save time and cost -- keep the tray in place, avoid positioning errors caused by continuous setting and correction, ensure workpiece quality and reduce waste cost
All-weather production:
Flexible production line can make full use of the working time of machine tools, realize the night shift unattended "light out processing", greatly improve the utilization rate of equipment, increase the total annual cutting time, the production potential of enterprises to the limit state.
ChangShuo Conveyor Equipment (Wuxi) Co., Ltd. is committed to global customized transportation equipment, products include automatic transportation equipment: horizontal, climbing, turning, cleaning, sterilization, spiral, flip, rotation, vertical lifting transportation and transportation automation control, transportation accessories: onveyorpon belt, roller, chain plate, chain chain, chain wheel, tug, chain plate guide, screw pad, pad guide, guardrail, guardrail bracket, guardrail support clip, guardrail guide, bracket, footpad, connector, we can provide a variety of types of modular standard and customized flexible manufacturing systems, as well as the service life of the whole process. No matter what production goals you need to achieve, our solutions help you maximize the productivity of your machine
Post time: Mar-09-2023
