In the new era of intelligent manufacturing with diverse customer groups and increasingly strong personalized needs, more and more enterprises have an urgent need for automated transformation and upgrading, and have great interest in flexible production lines, but the questions and concerns of "investment is too high", "Cost return period is too long" have been troubling them.
So how much investment is needed to deploy flexible production lines and automate upgrades?
Ok.Now Let CHANG SHUO CONVERYOR EQUIPMENT (WUXI) CO.,LTD caculate for you .
First, look at the costs of traditional manufacturing model:
Labor costs -- a machine requires a worker;
Labor cost -- manual delivery of materials, fixtures, etc.;
Time cost - workpiece switching, clamping, setting changes lead to equipment idle;
Time cost -- due to the search/deployment of blanks, fixtures, tools, CNC programs and other materials caused machine tools waiting;
Time cost - waiting or damage of machine tools due to errors or missing process documents and data transmission;
Time cost - equipment damage shutdown, workers rest machine shutdown;
Time cost - Multiple calls to set up the tool, increasing the risk of errors or deviations resulting in the processing of scrap parts
...
Low utilization rate of machine tools:
The waste of equipment waiting and time cost that cannot be estimated and avoided greatly reduces the utilization rate of equipment in traditional manufacturing mode and the total annual cutting time of the enterprise.
To compare the situation of flexible automatic production mode:
Save labor cost -- one technician controls multiple devices;
Save labor cost - automatic transmission of materials, tools, etc.;
Save time cost - automatic production line 24 hours full time production, not affected by workers rest, reduce equipment downtime;
Save time and cost -- Intelligent production management software can automatically calculate the production resources needed to meet the order in advance according to the order, and automatically balance the production task, automatically arrange the order, and reduce the waiting time of machine tools;
Save time and cost -- centralized management of CNC program (program version), tool testing and tool life management ensure the normal operation of unmanned night shift;
Save time - Keep the tray in place, avoid positioning errors caused by continuous setup correction, ensure workpiece quality, and reduce waste costs
...
24 Hrs Full time production:
The flexible production line can make full use of the working time of the machine tools, realize the night shift unattended "light-off processing", greatly improve the equipment utilization rate, increase the total annual cutting time, and develop the production potential of the enterprise to the limit state.
In fact, flexible automation is not a new concept, its embryonic form has appeared as early as in the last century in the 1960s, and since the 1970s in Europe and the United States to flourish. At present, as the leap of control technology, information technology progress and optimization of the production organization and management mode of the flexible manufacturing system is a very reliable, stable and efficient system, and can be used according to the enterprise actual demand for reasonable construction and extension, in realizing efficient production at the same time, the costs compared to the past also has been greatly reduced.
Since 1982, the first flexible production line was developed, Finland Fastems to "help users to achieve 8760 hours (365 days X 24 hours) full use of machine tools" as the concept and goal, continuous innovation and development of flexible automation product technology.
In fact, flexible automation is not a new concept, its embryonic form has appeared as early as in the last century in the 1960s, and since the 1970s in Europe and the United States to flourish. At present, as the leap of control technology, information technology progress and optimization of the production organization and management mode of the flexible manufacturing system is a very reliable, stable and efficient system, and can be used according to the enterprise actual demand for reasonable construction and extension, in realizing efficient production at the same time, the costs compared to the past also has been greatly reduced.
Since 1982, the first flexible production line was developed, Finland Fastems to "help users to achieve 8760 hours (365 days X 24 hours) full use of machine tools" as the concept and goal, continuous innovation and development of flexible automation product technology.
Changshuo Transportation Equipment (Wuxi) Co., Ltd. is committed to global customized transportation equipment, products include automatic transportation equipment: horizontal, climbing, turning, cleaning, sterilization, spiral, flip, rotation, vertical lifting transportation and transportation automation control, etc. Belt, roller, chain plate, mesh chain, sprocket, tug, chain plate conveyor, screw cushion, cushion rail, guardrail, fence, guardrail clamp, guardrail guide, support, MATS, fittings, etc., we are able to offer a variety of types of modular standard and customised flexible manufacturing systems, and services in the whole process of the life span. No matter what production goals you need to achieve, our solutions can help you maximize the productivity of your machine tools, increase profits, and reap benefits. Welcome to inquire.
Post time: Aug-21-2022
